Forklift Battery Safe Installation and Charging
Batteries used in forklifts are expensive pieces of machines which are fairly large weighing in the thousands of pounds. The job of charging and installing these batteries is something which must be planned out ahead of time so as to make sure that these methods can be completed correctly and safely. Maintaining a sound charging procedure and proper handling can really increase the usual lifespan of a battery.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or lower. By charging the battery when it is more than 20 percent, the battery's lifespan could actually be shortened. On roughly each 5th charge cycle, the charger needs to be set on the weekend or equalize setting, depending on which model of charger you are using.
The cycle of charging must not get interrupted. You must avoid using the battery for some hours once the charge cycle is complete. By practicing these methods, you could help make sure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off before hooking up the battery to the charger. You then could connect the charger to the battery. This is a common mistake which could inadvertently cause damage to both the charger and the forklift. Also, it is very essential that the amperage of the battery must match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and might even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation happens, a technician should be called in order to re-set the charger prior to charge being able to start.